CAST ROLLS

Size of our roll vary from 150 kgs single piece upto 42,000 kgs single piece.

Quality range of G.P.I. cast rolls with its characteristics and applications in brief

ROLL MATERIAL

GRADE SHORE HARDNESS IN C SCALE CHARACTERISTICS APPLICATION
NICHILITE CLEAR CHILLED CAST IRON ALLOY CHILLED 01 65-75 Good wear resistance & better surface finish. Two & three high plate mills, intermediate & finishing stands of strip, hoop, rod & finishing stands of small section mills.
MOLY CHILLED 07 60-65 Good wear resistance & surface finish Finishing stands of Hot Strip Mill & Plate Mills
NON METALLURGICAL RUBBER MILLS PAPER MILLS 02 60-75 Very good surface finish. Paper & rubber processing industries, cigarette & plastic processing industries, etc.
INDEFINITE CHILLED CAST IRON - 03 45-75 Gradual fall of hardness from surface to center. Good resistance to spalling & fire cracks. Good wear resistance.

Intermediate stands of medium & heavy structural mills, intermediate & finishing stands of billet and section mills, Non-ferrous section & billet mills, Continuous hot wide & narrow strip mill work rolls. Three or four high plate mill, skelp mill & tube mill.

DOUBLE POURED CAST IRON STATIC INDEFINITE CHILLED 04
 



08

65-85 Excellent surface finish and very good wear resistance


Shell depth 10-12% easily achievable without sacrificing strength of rolls.
Work roll of hot & cold strip mills, especially in finishing stands, ideal for finishing of all flat products both ferrous & non-ferrous also suited for finishing small sections.
CENTRIFUGALLY CAST INDEFINITE CHILLED
SPHEROIDAL GRAPHITE
IRON
PEARLITIC 05 35-75 Excellent toughness & shock resistance. Roughing stands
45-75 High strength, nominal drop in hardness & very good wear resistance -
BAINITIC /
ACCICULAR
45-75 Higher strength & toughness than pearlitic variety, excellent wear resistance. A judicious selection enables use of these rolls in all stands of practically all types of mills.
STEEL ALLOY CAST STEEL 06 40-70 Good toughness & strength. Uniform hardness distribution. Roughing stands of primary mills. Roughing stands of all heavy & light section mills & narrow strip & skelp mills. Roughing & intermediate stands of heavy & medium structural mills. Roughing & intermediate stands of universal mills, billet mills & bar mills. Back up roll for hot strip mill.
ADAMITE Better surface finish & wear resistance. Reasonably good strength. Resistance to Heat crack penetration
HIGH CHROMIUM DOUBLE POURED CAST IRON - 09 65-85 Very high hardness, excellent wear resistance , good strength and high polishing properties Finishing stands of hot strip mills & four high heavy plate mill work rolls.
HIGH SPEED STEEL - - 75-85 Wear Resistance
Oxidation Resistance
Fire Crack Resistance
HSS rolls are being used in pre-finishing & finishing stands of High Speed Wire Rod Mills. Finishing stands of Narrow Strip Mills. Work rolls for roughing stands of Hot Strip Mills. Work rolls for early finishing stands of Hot Strip Mills. Finishing stands of small angle & Channel Mills.

 

 

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